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Thread: How to make 88mH bifilar filter coil

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  1. #1

    Default How to make 88mH bifilar filter coil

    Hi,
    I am trying to construct a pasive audio CW filter and I require 88mH bifilar coils . has anyone any info on how to make up such coils ?
    what toroid do I require . how many turn and what diameter wire etc.

    This is a filter for my ageing Ft817 that is being bought out of retirement!

    Many thanks
    Richard G0ILN

  2. #2

    Post

    R-

    This part was plentiful in 1970s ... the part was used in telephone industry.
    http://www.charlesindustries.com/loa...il%20cases.pdf

    This is a UK telecom usage.
    http://62.49.17.234/technical/Teachi..._Explained.pdf

    They do appear on eBay and hamfests now and then ... Otherwise it is a winding chore.

    w9gb
    Last edited by W9GB; 08-06-2012 at 10:25 PM.
    We keep moving forward, opening new doors, and doing new things, because we're curious and curiosity keeps leading us down new paths. -- Walt Disney

  3. #3

    Default

    Thanks for the reply.The UK website is the same guy I got the passive filter circuit from!and I hadn't read this particular thread.
    Many thanks for your help.

    Richard

  4. #4

    Post

    ARRL Handbook has had articles on Building Audio Filters using 88 mH coils for a number of years.
    Ed Wetherhold's Passive CW Audio Filter, ARRL Handbook

    Building W3NQN's Famous CW Filter

    http://w3nqn.com/build.html

    Since this 88 mH is at AUDIO frequencies (300 - 3,000 Hz), the torrid cores are very simple ...
    Some mfg. even used magnetized steel washers !

    These 88 mH coils were featured in many amateur radio magazinr articles (1960s and 190s) for usage in audio filtering (CW, SSB) as well as RTTY filtering !

    Charles Industries, who sells 88 mH coils, is in the NW Chicago suburbs (Rolling Meadows, IL).
    Distributors for that 88 mH coil.
    http://www.charlesindustries.com/distributors_tele.htm
    The company was formed from Rockwell International’s Wescom division and Alcatel’s T1 and channel bank product lines (AT&T, Bell Labs, Lucent, Western Electric heritage).
    They are one of many surviving telecom or electronics firms from the area's golden age with Western Electric manufacturing from 1890 to 1984.
    Last edited by W9GB; 08-08-2012 at 07:51 PM.
    We keep moving forward, opening new doors, and doing new things, because we're curious and curiosity keeps leading us down new paths. -- Walt Disney

  5. #5

    Default

    The coils commonly used by hams are telco surplus and are not bifilar. They are toroids with two windings - 88 mH in series, 22 mH in parallel. There are similar coils which are 44 mH series and 11 mH parallel.

    73 de Jim, N2EY

  6. #6
    Join Date
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    Everett, WA USA
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    Default

    An active filter would work MUCH better... sharper skirts, easy to change the center frequency, bandwidth, and gain/loss. And NO ringing.
    vy 73,
    Bryan WA7PRC

  7. #7
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    Default

    Quote Originally Posted by WA7PRC View Post
    An active filter would work MUCH better... sharper skirts ...
    A heck of a lot less work than shoving all that wire through a toroidal core, too! :-)

  8. #8

    Post

    Alexander Graham Bell "invented" Twisted-Pair cabling
    http://en.wikipedia.org/wiki/Twisted_pair

    Nikola Tesla was first to "document", in a patent filing, Bifilar winding/coil.
    http://en.wikipedia.org/wiki/Bifilar_coil

    John, G8MNY appears to be using common 88 mH cores sold by telecom equipment mfg.

    You can contact Ed Wetherhold, W3NQN
    http://w3nqn.com/contact.html
    about various audio filter articles that he has written in the amateur radio literature.
    The cover of the 2004 ARRL Handbook featured Ed's most recent CW filter build and kit.

    W3NQN still offers a "kit of parts" and assembly instructions on his web page.
    http://w3nqn.com/build.html

    Active filters and DSP can be used -- BUT simplicity of design has a role.
    If not, then why don't we see everyone using SteppIR Yagi and vertical antennas?

    ==
    w9gb

    Last edited by W9GB; 08-10-2012 at 01:11 PM.
    We keep moving forward, opening new doors, and doing new things, because we're curious and curiosity keeps leading us down new paths. -- Walt Disney

  9. #9
    Join Date
    May 2003
    Location
    Everett, WA USA
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    Default

    Quote Originally Posted by W9GB View Post
    W3NQN still offers a "kit of parts" and assembly instructions on his web page.
    http://w3nqn.com/build.html

    Active filters and DSP can be used -- BUT simplicity of design has a role.
    If not, then why don't we see everyone using SteppIR Yagi and vertical antennas?
    The W3NQN filters are not easily changed to a different CF, BW, and Q. At $70 for the kit, they're also not inexpensive.
    An active filter can be built using parts from RS for much less cost, and have adjustable CF, BW, and Q. Proven circuits abound. The technology is decades old.

    We don't see everyone using SteppIr yagis and verticals for various reasons. The biggest reason (for this ham) is the astronomical cost vs return. My Force12 C-4XL does VERY well, for 1/4 the cost.

  10. #10

    Default

    Another vote for an active filter verses the passive filter. The active filter will ring if you narrow the BW too much but generally it is much better. There is no loss and can have gain, it's readily tunable and variable Q. The current draw is quite low and the performance high. It's light weight and easy to construct using readily available parts. A step up from an active filter is to get one of the DSP units. These excel at CW operations, RTTY and data and can make a world of difference in these modes. The DSP will help in phone operations but not as dramatic of an improvement on the narrow modes.
    You can make a DSP unit if you want. There are circuits out there that cater to that approarch and it has become much easier to build them provided you have super vision. There are some examples that use older through the hole components.
    The 88mH approarch is effective and if you still want to use that method then you'll find the information GB has given you to be very useful.
    BTW one of my first homebrewed projects was a active filter for CW. I used it on an ARC5 receiver. If anybody wants to know if that was good idea I would have to advise you not do that. Looked good in theory but in practice it was a pain.
    Hope this helps
    73
    Gary
    Last edited by KO6WB; 08-11-2012 at 06:26 AM.

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